Views: 0 Author: Site Editor Publish Time: 2025-03-31 Origin: Site
In the rapidly evolving manufacturing landscape, aluminum extrusion machines are pivotal for producing high-quality profiles used in construction, automotive, and renewable energy sectors. As a leader in industrial machinery, Wonsten Group combines cutting-edge technology with decades of expertise to deliver reliable solutions.
The process begins with aluminum billets, cylindrical logs preheated to 400–500°C. This heating softens the metal, makingit malleable for extrusion. Temperature control is critical here, as it directly impacts the final product’s hardness and surface finish. At Wonsten Group, our presses integrate advanced billet heating furnaces to ensure uniform temperature distribution, minimizing material waste.
The preheated billet is transferred to the extrusion press chamber. Hydraulic systems, powered by motors (e.g., 55KW to 62.5KW), generate immense force—up to 5,000KN—to push the billet against a precision-engineered die. Think of this as a high-tech version of a Play-Doh Fun Factory, where the die’s opening determines the profile’s shape.
As the hydraulic ram applies pressure, the aluminum flows through the die, forming continuous profiles. Key parameters include:
Extrusion speed: Adjustable between 2–8.6mm/s to balance efficiency and quality.
Container size: Ranges from Φ75mm to Φ95mm, accommodating diverse profile dimensions.
Wonsten Group’s machines feature single automation modes for consistency, reducing human error in high-volume production.
Freshly extruded profiles are rapidly cooled using air or water quenching to lock in structural integrity. They then pass through a stretching machine to eliminate internal stresses and ensure dimensional accuracy—a step Google Trends data shows is critical for aerospace and automotive clients.
Profiles are cut to length using precision saws and undergo surface treatments like anodizing or powder coating for corrosion resistance. Auxiliary equipment, such as pullers and packing machines, streamline these stages, highlighting the importance of integrated production lines.
Energy Efficiency: Our systems optimize power consumption (e.g., 55KW motors) without compromising output.
Customization: From die design (e.g., U-shaped, T-shaped profiles) to container sizes, we tailor solutions for industries like green building and EV manufacturing.
Quality Assurance: ISO 9001-certified processes ensure every profile meets global standards.
After-Sales Support: 24/7 technical assistance and spare parts availability minimize downtime.
Durability: Our presses use hardened steel components (e.g., extrusion stems, dummy blocks) for longevity.
Cost-Effectiveness: Bulk production capabilities reduce per-unit costs, a priority for SMEs.
Sustainability: Low-emission designs align with global eco-friendly manufacturing trends.
By demystifying the extrusion process, Wonsten Group empowers manufacturers to make informed decisions. Whether you’re producing solar panel frames or architectural beams, our hydraulic presses deliver precision, efficiency, and scalability—proven by partnerships across Southeast Asia, Europe, and the Americas.
Explore our range of aluminum extrusion machines today and transform your production capabilities.
